Kernow Oils - Lubricant Solutions

High Performance

High Performance Products

Castrol Longtime PD 00 - Semi fluid Greases - 3701

Castrol Longtime PD 00 - Semi fluid Greases - 3701

 

Castrol Longtime PD 0 + PD 00 are solid free, high pressure semi-fluid greases.
 

Application

Castrol Longtime PD 0 + PD 00 are for long term lubrication of gears with semi-fluid grease lubrication or gearwheels and rolling bearings with a grease reservoir.
The additive combination Microflux Trans® adjusts itself to changing loads and actively prevents wear. They are used for long term or lifetime lubrication even under the most difficult mechanical conditions and for semi-fluid grease lubrication of gears such as flange, drum-type and worm gears or for gears without oil-tight enclosure In rolling bearings with a grease reservoir.
They are also used for curved teeth couplings and used in centralised lubricating systems. The temperature application range is -40ºC to +140ºC

 

Advantages

  • Extraordinary load bearing capacity - Extended operating period even under high loads and optimum wear protection
  • Smoothing of existing surface damage - Improvement of the surface quality
  • Excellent corrosion protection - Largely prevents fretting corrosion
  • Continued flowing - No channelling on gears running at high speeds and easily pumpable in centralised lubricating systems
  • Resistant to cold and hot water - Resistant to water wash out

 

Pack sizes available - 5kg tin, 18kg can

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Castrol Longtime PD 0 - Semi fluid Greases - 3702

Castrol Longtime PD 0 - Semi fluid Greases - 3702

 

Castrol Longtime PD 0 + PD 00 are solid free, high pressure semi-fluid greases.
 

Application

Castrol Longtime PD 0 + PD 00 are for long term lubrication of gears with semi-fluid grease lubrication or gearwheels and rolling bearings with a grease reservoir.
The additive combination Microflux Trans® adjusts itself to changing loads and actively prevents wear. They are used for long term or lifetime lubrication even under the most difficult mechanical conditions and for semi-fluid grease lubrication of gears such as flange, drum-type and worm gears or for gears without oil-tight enclosure In rolling bearings with a grease reservoir.
They are also used for curved teeth couplings and used in centralised lubricating systems. The temperature application range is -40ºC to +140ºC

 

Advantages

  • Extraordinary load bearing capacity - Extended operating period even under high loads and optimum wear protection
  • Smoothing of existing surface damage - Improvement of the surface quality
  • Excellent corrosion protection - Largely prevents fretting corrosion
  • Continued flowing - No channelling on gears running at high speeds and easily pumpable in centralised lubricating systems
  • Resistant to cold and hot water - Resistant to water wash out

 

Pack sizes available - 5x1kg tins, 5kg tin, 18kg can, 50kg

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Castrol Longtime PD 1 - High performance bearing grease - 3703

Castrol Longtime PD 1 - High performance bearing grease - 3703

 

Castrol Longtime™ PD range are lithium based greases containing highly refined mineral oils and fortified with the Microflux Trans (MFT) additive system. The MFT additive technology provides optimum wear protection and an extremely low coefficient of friction even under extremes of pressure, vibration, shock loads, at high or low speeds or varying microsmoothing of the friction surfaces. Under severe load, components of the MFT additive combination are activated and diffuse into the surfaces initiating an improvement of their friction characteristics through plastic deformation. The organic reaction products become a component of the tribopolymer system. Unlike the case with conventional lubricants, the tribopolymers formed by MFT are long-chained compounds with excellent lubricity and adhesion. The load carrying area is improved, a hydrodynamic lubrication film is easier to maintain. This unique physio-chemical reaction achieves a nonsacrificial micro-smoothing of the friction surfaces.

 

Application

Longtime PD can be used for long term or lifetime lubrication even under the most difficult operating conditions such as extreme pressure, vibrations, shock loads and a wide temperature range in highly loaded rolling and sliding bearings. They can also be used in bearings of spinning and grinding spindles, for gear motors exposed to shock loads, in screening/wood shaping machines and for bearing surfaces of printing plates. These greases are also suitable for bearings with a rotating outer ring and undergoing high stresses due to centrifugal load, e.g. in spreader rolls, roll neck bearings in steel mills, and for bearings with changing rotational directions or slewing movements. They are also used in curved teeth couplings and centralised lubricating systems. It is also suitable for use in gears without oil-tight enclosures, gear wheels and rolling bearings with a grease reservoir.

 

Advantages:

  • High load bearing capacity – extends the operating period under high loads leading to optimum wear protection.
  • Superior lubrication and surface smoothing effects due to MFT reduced failures leading to less downtime and repair work. MFT can result in prolonging the life of damaged components/bearings.
  • Establishment of a protective layer of MFT – this additive system can effectively increase the load bearing area, thus reducing unit pressures, operating temperatures and wear, increasing service life of both parts and lubricant.
  • Improved bearing surfaces for longer service life result from the ‘running in’ effect of MFT.
  • Extremely low coefficients of friction – generating energy savings and reduced noise levels.
  • Exceptional water resistance – coating film stays on the surface even in presence of water; even when exposed to the action of hot and chemically active process water.

 

Pack sizes available - 20x400g Cartridges, 5kg tin, 18kg can, 50kg keg

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Castrol Longtime PD 2 - High performance bearing grease - 3704

Castrol Longtime PD 2 - High performance bearing grease - 3704

 

Castrol Longtime™ PD range are lithium based greases containing highly refined mineral oils and fortified with the Microflux Trans (MFT) additive system. The MFT additive technology provides optimum wear protection and an extremely low coefficient of friction even under extremes of pressure, vibration, shock loads, at high or low speeds or varying microsmoothing of the friction surfaces. Under severe load, components of the MFT additive combination are activated and diffuse into the surfaces initiating an improvement of their friction characteristics through plastic deformation. The organic reaction products become a component of the tribopolymer system. Unlike the case with conventional lubricants, the tribopolymers formed by MFT are long-chained compounds with excellent lubricity and adhesion. The load carrying area is improved, a hydrodynamic lubrication film is easier to maintain. This unique physio-chemical reaction achieves a nonsacrificial micro-smoothing of the friction surfaces.

 

Application

Longtime PD can be used for long term or lifetime lubrication even under the most difficult operating conditions such as extreme pressure, vibrations, shock loads and a wide temperature range in highly loaded rolling and sliding bearings. They can also be used in bearings of spinning and grinding spindles, for gear motors exposed to shock loads, in screening/wood shaping machines and for bearing surfaces of printing plates. These greases are also suitable for bearings with a rotating outer ring and undergoing high stresses due to centrifugal load, e.g. in spreader rolls, roll neck bearings in steel mills, and for bearings with changing rotational directions or slewing movements. They are also used in curved teeth couplings and centralised lubricating systems. It is also suitable for use in gears without oil-tight enclosures, gear wheels and rolling bearings with a grease reservoir.

 

Advantages:

  • High load bearing capacity – extends the operating period under high loads leading to optimum wear protection.
  • Superior lubrication and surface smoothing effects due to MFT reduced failures leading to less downtime and repair work. MFT can result in prolonging the life of damaged components/bearings.
  • Establishment of a protective layer of MFT – this additive system can effectively increase the load bearing area, thus reducing unit pressures, operating temperatures and wear, increasing service life of both parts and lubricant.
  • Improved bearing surfaces for longer service life result from the ‘running in’ effect of MFT.
  • Extremely low coefficients of friction – generating energy savings and reduced noise levels.
  • Exceptional water resistance – coating film stays on the surface even in presence of water; even when exposed to the action of hot and chemically active process water.

 

Pack sizes available - 20x400g Cartridges, 5kg tin, 18kg can, 50kg keg

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Castrol Olista Longtime 2 - Rolling and bearing greases with MTF - 3707

Castrol Olista Longtime 2 - Rolling and bearing greases with MTF - 3707

 

Long-term Greases with MICROFLUX TRANS™, the Load-active Additive Combination. For long-term lubrication and for heavy mechanical loads such as extremely high pressures, vibrations and shock loads. Extremely adherent grease.

Castrol OLISTA™ LONGTIME are solid-free, especially adherent lithium soap greases. They are particularly suited for long-term lubrication and for heavy mechanical loads such as extremely high pressures, vibrations and shock loads.

 

Application

For maintenance-free or low-maintenance long-term lubrication
Under extreme operating conditions such as moisture, dust, open air, vibrations, shock loads, extremely high loads
In highly loaded sliding and rolling bearings
For open gearwheels and worm gears at low speeds
OLISTA LONGTIME 3 EP for especially highly loaded bearings in all areas of industry
OLISTA LONGTIME 3 is ideal for wheel bearings (tapered roller bearings)

Temperature application range:
30°C/- 22°F to + 140°C/+ 284°F (NLGI grade 2)
25°C/ -13°F to + 140°C/+ 284°F (NLGI grade 3)

 

Advantages

  • Shortened running-in phase, suited for lifetime lubrication.
  • Surface improvement to an extent not possible before.
  • Outstanding load bearing capacity.
  • Optimum wear protection in the high load range.
  • Smoothing of existing surface damage.
  • Excellent corrosion protection helps to prevent fretting corrosion.
  • Significantly reduced coefficient of friction.
  • Ageing-resistant and shear-stable.
  • Resistant to cold and hot water.
  • Extraordinary adhesion, water and dirt repellent.
  • Extended service life of machine elements.
  • Lower energy, maintenance and disposal costs

 

Additional Information:

Compatible with all conventional sealing materials and non-ferrous metals.
Grease rolling bearing, fill bearing housing only about half-full with grease. For relubrication grease bearing until new grease appears at vent point.
Specification of rolling bearing manufacturers must be followed

 

Pack sizes available - 20x400g cartridges, 5kg tin, 18kg can, 50kg keg

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Castrol Olista Longtime 3 - Rolling and bearing greases with MTF - 3708

Castrol Olista Longtime 3 - Rolling and bearing greases with MTF - 3708

 

Long-term Greases with MICROFLUX TRANS™, the Load-active Additive Combination. For long-term lubrication and for heavy mechanical loads such as extremely high pressures, vibrations and shock loads. Extremely adherent grease.

Castrol OLISTA™ LONGTIME are solid-free, especially adherent lithium soap greases. They are particularly suited for long-term lubrication and for heavy mechanical loads such as extremely high pressures, vibrations and shock loads.


Application

For maintenance-free or low-maintenance long-term lubrication
Under extreme operating conditions such as moisture, dust, open air, vibrations, shock loads, extremely high loads
In highly loaded sliding and rolling bearings
For open gearwheels and worm gears at low speeds
OLISTA LONGTIME 3 EP for especially highly loaded bearings in all areas of industry
OLISTA LONGTIME 3 is ideal for wheel bearings (tapered roller bearings)

Temperature application range:
30°C/- 22°F to + 140°C/+ 284°F (NLGI grade 2)
25°C/ -13°F to + 140°C/+ 284°F (NLGI grade 3)


Advantages

  • Shortened running-in phase, suited for lifetime lubrication.
  • Surface improvement to an extent not possible before.
  • Outstanding load bearing capacity.
  • Optimum wear protection in the high load range.
  • Smoothing of existing surface damage.
  • Excellent corrosion protection helps to prevent fretting corrosion.
  • Significantly reduced coefficient of friction.
  • Ageing-resistant and shear-stable.
  • Resistant to cold and hot water.
  • Extraordinary adhesion, water and dirt repellent.
  • Extended service life of machine elements.
  • Lower energy, maintenance and disposal costs

 

Additional Information:

Compatible with all conventional sealing materials and non-ferrous metals.
Grease rolling bearing, fill bearing housing only about half-full with grease. For relubrication grease bearing until new grease appears at vent point.
Specification of rolling bearing manufacturers must be followed

 

Pack sizes available - 20x400g cartridges

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Castrol Olistamoly 2 - High performance grease with MoS2 - 3712

Castrol Olistamoly 2 - High performance grease with MoS2 - 3712

 

OLISTAMOLY 2 is a high performance grease with MoS2 for universal applications. Due to it's high load carrying capacity it is especially suited for long-term lubrication of rolling and sliding bearings.

 

Application

  • Rolling and sliding bearings subjected to high loads
  • Threaded spindles and guides of hoists
  • Open gears, worm gears at low speeds
  • Tie rod joints and universal joints, brake cams and spline shafts
  • Under difficult operating conditions such as dust and vibrations
  • For maintenance-free or low-maintenance long-term lubrication
  • Temperature application range: - 25°C/- 13°F to + 130°C/+ 266°F

 

 

User benefits include:

  • OPTIMOL OPTITEC® technology
  • Outstanding load carrying capacity
  • Optimum protection against friction and wear
  • Extremely long lubricity
  • Resistant to hot and cold water
  • Extraordinary adhesion
  • Excellent corrosion protection
  • Protects effectively against fretting corrosion
  • Ageing-resistant and shear-stable
  • Pumpable in centralised lubricating systems

 

User Advice:
Please observe the bearing manufacturers‘ specifications.
Grease rolling bearing, however, fill rolling bearing housing only about half-full with grease.
In case of relubrication pump grease into the bearing until fresh grease vents at the lubricating point.

 

Pack sizes available - 20x400g Cartridges, 18kg can

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Castrol Olit CLS - Water-resistant long-term grease - 3716

Castrol Olit CLS - Water-resistant long-term grease - 3716

 

OLIT™ CLS is an extremely water-resistant high performance grease on a lithium/calcium base. It excellently protects against wear and is optimally suited for long-term application and long relubrication intervals. Its extreme resistance against water, caustic soda and detergents guarantees high operational reliability even under aggressive ambient conditions. In progressive centralized lubricating systems OLIT CLS is easily pumpable and maintains its grease and long-term stability even under high operating pressures above 350 bar.

 

Application

  • In highly loaded sliding and rolling bearings.
  • Under difficult operating conditions, i.e. lubricating points exposed to weather, humidity, dust and high loads.
  • As underwater grease for dredgers, lifting devices etc. in gravel plants and sewage treatment plants.
  • For bearing lubrication in the beverage and sugar industries.
  • In progressive centralised lubricating systems even under high working pressures above 350 bar.
  • Temperature application range: - 30°C/- 22°F to + 120°C/+ 248°F

 

 

User benefits include:

  • OPTITEC™ - CASTROL OPTIMOL technology.
  • High resistance against: water, detergents and caustic soda
  • Optimum sealing of bearings due to water-resistant grease collar
  • Excellently pumpable in centralised lubricating systems, no blocking of the distributors
  • Ageing-resistant and shear-stable
  • Long-term stability
  • Excellent pressure resistance
  • Very good corrosion protection

 

Additional Information:
Please follow the specifications of the bearing and plant manufacturers.
Grease rolling bearing, fill rolling bearing only about half-full with OLIT CLS.
In case of relubrication, pump grease into the bearing until fresh grease vents.

 

Pack sizes available - 20x400g Cartridges, 50kg keg

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Castrol Thermogrease F - Fully Synthetic High-Temperature Greases - 3724

Castrol Thermogrease F - Fully Synthetic High-Temperature Greases - 3724

 

The Thermogrease™ Range are black, fully synthetic high-temperature greases for the lubrication of rolling and sliding bearings. Extraordinarily high load carrying capacity due to solids.

 

Application

THERMOGREASE 2:

  • Rolling and sliding bearings subjected to high pressures and temperatures.
  • Fan bearings of textile machines.
  • Bearings of heated calenders and drying cylinders.
  • Bearings of baking ovens and kilns.
  • Grease lubrication of flat and bottle glass machines.

THERMOGREASE F

  • Especially for the relubrication of bearings which were initially filled with CASTROL THERMOGREASE 2 to remove existing solid deposits.
  • Temperature application range: - 15°C/+ 5°F to + 200°C/+ 392°F

 

Conditions of Use

  • Please observe the specifications of the bearing manufacturers.
  • THERMOGREASE 2 and THERMOGREASE F are not to be mixed with other greases.
  • Thoroughly clean the bearings before introducing the initial fill.
  • Fill bearing housing only about half full with grease.
  • Higher temperatures are possible for short-term applications. Please contact our application engineers for more information.

 

 

User benefits include:

  • OPTITEC® - OPTIMOL technology.
  • Extremely temperature and ageing resistant.
  • High wear protection.
  • Low coefficient of friction.
  • Resistant to hot and cold water.
  • Limited resistance to alkaline solutions and acids.
  • Good corrosion protection.
  • Prevents fretting corrosion.
  • Does not corrode ferrous metals.
  • Good pumpability in central lubrication systems.

 

ISO Viscosity Grades and pack sizes available

5KG TIN

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Castrol Optitemp RB 1 - Light-beige special grease for cable lubrication in robo

Castrol Optitemp RB 1 - Light-beige special grease for cable lubrication in robots - 3728

 

OPTITEMP™ RB 1 is a light-beige special grease based on polyalphaolefins for the lubrication of cables in robots.

 

Application

  • Lifetime lubrication of cables
  • Easy application (manual or with spraying gun) due to the soft structure of the product OPTITEMP RB 1 guarantees an easy, low-friction shifting and sliding of cables at rails, walls and of insulating plastic tubes
  • Grease-lubricated sliding surfaces
  • Temperature application range: -50°C/-58°F to +120°C/+248°F

 

 

User benefits include:

  • OPTITEC™ - OPTIMOL technology
  • Compatible with elastomers and plastics such as PUR, PVC, Polyester, used in modern robots. Due to a high number of different elastomer qualities we recommend compatibility tests with original elastomers
  • No impairment if in contact with two-component sliding lacquers, top coat RAL
  • Compatible with paints i.e. no impairment of car body surfaces
  • Resistant to weld chips i.e. red hot metal chips generated during welding do not ignite the grease or the base oil
  • Optimum wear protection
  • Good water resistance
  • No drying of the product
  • No skin irritations

 

Additional Information:

  • OPTITEMP RB 1 must not be mixed with other greases.
  • Mixing with other greases may lead to decreased performance.

 

Pack sizes available - 5x1kg Tins

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