Kernow Oils - Lubricant Solutions

Hydraulic Oils

Castrol Hyspin AWS 10 - Antiwear Hydraulic Oils - 6015

Castrol Hyspin AWS 10 - Antiwear Hydraulic Oils - 6015

 

Hyspin AWS has been specially formulated to provide good anti-wear and thermal stability performance using the very latest additive technology. The careful blend of additives with a high quality base stock ensures that Hyspin AWS has excellent hydrolytic and oxidative stability while exhibiting a minimal tendency to produce sludge and deposits. In addition, Hyspin AWS provides corrosion protection to ferrous and yellow metal components found within a hydraulic system. The Castrol Hyspin AWS hydraulic oil range is based upon highly refined mineral oil with a low zinc containing anti-wear system.

 

Application

The Hyspin AWS range are hydraulic oils for use in gear, vane, radial piston, and axial piston pumps where pressures and speeds require anti-wear oils and are specified by equipment manufacturers. This range is designed for use in industrial hydraulic systems which require anti-wear protection. It is also suitable for other duties in which lubricants of high oxidation stability and lubrication performance are required, such as lightly loaded gears, variable speed units and bearings. The Hyspin AWS range is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.


Hyspin AWS is classified as follows:
DIN 51502 classification - HLP
ISO 6743/4 - Hydraulic Oils Type HM

Hyspin AWS grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 2
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Bosch Rexroth RE90220


Advantages

  • Good thermal and oxidative stability leads to longer operating life, reduction in lubricant costs and minimises deposit formation giving a cleaner system.
  • Excellent anti-wear performance gives wear protection and reduces downtime from unscheduled maintenance.
  • Good filterability characteristics (including in the presence of water) enables cost savings to be made from increased filter life and reduced maintenance.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.


Additional Information:
Seal Compatibility: Suitable for use with Nitrile, Buna-N, Viton and Silicone seal materials.


ISO Viscosity and pack sizes available:
HYSPIN AWS 10 – 20L & 208L
HYSPIN AWS 15 – 20L & 208L
HYSPIN AWS 22 – 20L, 208L & Bulk delivery
HYSPIN AWS 32 – 4x5L, 20L, 208L, 1000L IBC & Bulk delivery
HYSPIN AWS 46 – 4x5L, 20L, 208L, 1000L IBC & delivery
HYSPIN AWS 68 – 20L, 208L, 1000L IBC & Bulk delivery
HYSPIN AWS 100 – 20L, 208L & Bulk delivery
HYSPIN AWS 150 – 208L

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Castrol Hyspin ZZ 32 - Non Zinc Anti Wear Hydraulic Oil - 6092

Castrol Hyspin ZZ 32 - Non Zinc Anti Wear Hydraulic Oil - 6092

 

Castrol Hyspin ZZ hydraulic fluids comprise a range of high performance oils based on solvent refined paraffinic mineral oil containing non zinc anti-wear, anti-oxidant, anti-foam corrosion prevention and metal deactivator additives.

 

Application

The Castrol Hyspin ZZ range is particularly suitable for hydraulic systems using vane and piston pumps where elevated operating temperatures are encountered. The range may be of benefit where hydraulic oil leakage gives rise to an environmentally unacceptable waste water.

 

Advantages

  • Enhanced thermal stability = Longer oil life
  • Excellent water tolerance = Increased filter life and reduced maintenance
  • Excellent filterability = Minimises costs and downtime
  • Very good air release properties = Aids protection against cavitation
  • Zinc free = Reduced environmental impact


NOTE: Where hydraulic systems are exposed to extreme temperatures, for instance mobile plant, or where a constant rate of response irrespective of temperature fluctuations is required, Hyspin AWH-M high viscosity index hydraulic oils are recommended.

 

Specifications

The range meets DIN 51524 part 2
Hyspin ZZ 32 Meets MOD specification OM-33

Meet or exceed the requirements of the following manufacturers' specifications:
Hagglunds Denison HF-0
Mannsmann Demag Plastics Machinery
Cincinnati Milacron P68/69/70
Netstal
Vickers
Linde Hydraulics
David Brown Gear Industries
Stork Plastics Machinery

 

ISO Viscosity and pack sizes available:
HYSPIN ZZ 32 – 20L
HYSPIN ZZ 46 – 208L
HYSPIN ZZ 68 – 208L & 1000l IBC

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Castrol Hyspin AWH-M 15 - Hydraulic systems - 6152

Castrol Hyspin AWH-M 15 - Hydraulic systems - 6152

 

Castrol Hyspin™ AWH-M hydraulic oils are mineral oil based anti-wear hydraulic fluids which incorporate viscosity index improvers in order to enhance their viscosity - temperature performance for use in environments which are subject to low or widely variable temperatures. The high viscosity index can also allow a degree of rationalisation of hydraulic fluids across different equipment in order to reduce the number of lubricants carried on board.

 

Application

Castrol Hyspin AWH-M contains a shear stable VI which helps maintain the viscosity characteristics of the product over a wide range as well as through prolonged use. Utilising, the same additive system, as described for the Hyspin AWS product range, means that Hyspin AWH-M exhibits excellent corrosion and wear protection as well as outstanding thermal and oxidative stability. In addition, Hyspin AWH-M has excellent stability in the presence of water and separates rapidly from such contamination upon standing.

 

Advantages

  • High viscosity index = Reduced viscosity variation over the operational temperature range. Better pumping characteristics, helps the system run at an optimum
  • Excellent anti-wear performance = Reduced down-time due to unscheduled maintenance. Savings from reduced replacement part costs
  • Outstanding oxidative stability = Longer oil operating life due to overall reduction in lubricant costs and used oil disposal costs
  • Superior hydrolytic stability = Lubricant performance even in the presence of contaminating water
  • Outstanding protection against corrosion = Total operational confidence even in the most arduous of conditions. Cleaner system with cost reductions in filter changes
  • Excellent water separation = Reduced down-time, prolonged lubricant life

 

OTHER INFORMATION:
Hyspin AWH-M conforms to ISO Grade HV, DIN.51524, Part 3, Class HVLP (+).
Seal Compatibility - Suitable for use with Nitrile, Buna-N, Viton and Silicone seal materials.

 

ISO Viscosity and pack sizes available:
HYSPIN AWH-M 15 - 20L, 208L & Bulk delivery
HYSPIN AWH-M 32 - 20L, 208L & Bulk delivery
HYSPIN AWH-M 46 - 20L, 208L, 1000L IBC & Bulk delivery
HYSPIN AWH-M 68 - 20L, 208L, 1000L IBC & Bulk delivery
HYSPIN AWH-M 100 - 20L & 208L
HYSPIN AWH-M 150 - 20L
HYSPIN AWH-M 32 SUPERCLEAN - 20L, 1000L IBC & Bulk delivery

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Castrol Hyspin HVI 15 - High viscosity index anti-wear hydraulic oils - 6035

Castrol Hyspin HVI 15 - High viscosity index anti-wear hydraulic oils - 6035

 

The Castrol Hyspin™ HVI range of high viscosity index (VI) oils is based on a carefully selected ashless (zinc free) additive system designed to meet and exceed the most exacting performance standards.


Application

Hyspin HVI oils are intended for severely stressed hydraulic systems requiring a high level of anti-wear performance and fine filtration. In addition, Hyspin HVI exhibits excellent corrosion protection as well as outstanding thermal and oxidative stability. Hyspin HVI has excellent hydrolytic stability and separates rapidly from water contamination. Hyspin HVI contains a shear stable additive system helps maintain the viscosity characteristics of the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables the product to be used in very cold environments. Applications include outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start up conditions and high temperature continuous running. Examples include off-highway and marine applications. Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with temperature. Examples include precision machine tools. The Hyspin HVI range is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin HVI is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV

Hyspin HVI grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Frank Mohn
Bosch Rexroth RE07075/RE90220


Advantages

  • High viscosity index and low pour point enables the product to be used over a wide temperature range, with good shear stability which means no excessive loss in viscosity due to mechanical shearing.
  • Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to unscheduled maintenance and savings from replacement part costs.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.
  • Excellent thermal and oxidative stability provides reliable performance and extended oil life in severe applications. Minimal deposit formation gives a cleaner system and reduced frequency of filter changes.
  • Excellent filterability characteristics (including in the presence of water) enables cost savings to be made due to increased filter life.

 

ISO Viscosity and pack sizes available:
HYSPIN HVI 15 - 20L & 208L
HYSPIN HVI 22 - 20L & 208L
HYSPIN HVI 32 - 20L & 208L
HYSPIN HVI 46 - 20L & 208L
HYSPIN HVI 68 - 20L & 208L
HYSPIN HVI 100 - 20L

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Castrol Carelube HES 46 - Biodegradable ester based hydraulic oil - 6099

Castrol Carelube HES 46 - Biodegradable ester based hydraulic oil - 6099

 

Synthetic ester-based fluid with biodegradable properties, for use in environmentally sensitive areas. HES 15 can also be used as a spindle oil.

 

DESCRIPTION
The Castrol Carelube™ HES hydraulic oil range are based on carefully selected synthetic esters, which are highly biodegradable and recommended for use in situations where leakage or spillage may present a risk of harm to the environment.

 

APPLICATION

The Carelube HES range is used as a hydraulic oil for applications in environmentally sensitive areas such as; near or on waterways, and in the agriculture, forestry, mining and construction industries.
The range may also be used for machine tool hydraulic systems where ester based soluble cutting fluids are being utilised and minimisation of impact of contamination is required.
Carelube HES range is miscible with conventional mineral oil-based hydraulic fluids and products based on natural esters but, in order to maximise the performance benefits of these products - both physically and environmentally, either through draining or flushing to minimise residues of other lubricants is recommended.
This range is fully compatible with the elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

 

Carelube HES is classified as follows:

  • ISO 6743/4 - Hydraulic Oils Type HEES
  • Carelube HES grades meet the requirements (for appropriate viscosity grade) of:
  • ISO DIS 15380
  • VDMA 24568
  • Komatsu G3/G4

 

ADVANTAGES

  • Inherently biodegradable so ideally suited for minimising the impact to the environment should leakage occur (note: local legislation/regulations regarding the clean up of oil leakage/spills should always be followed).
  • Environmentally friendly with low aquatic toxicity – rated WGK 1.
  • Very high viscosity index gives reliable operation and consistent response across wide temperature ranges. Maximum component protection at cold start-up and at elevated temperatures.
  • Excellent anti-wear performance and lubricity maximises component life and ensures system reliability.
  • Seal, diaphragm and hose material compatibility similar to that of mineral oil, allowing easy changeover without component modification.

 

ADDITIONAL INFORMATION
The Carelube HES range is miscible and compatible with nearly all mineral oil and ester type hydraulic fluids. To convert a system using these types of oils, simply drain and recharge with correct Carelube HES viscosity grade.
Biodegradability CEC-L-33-A-93 > 95 %
Biodegradability OECD 301B > 69 %

 

ISO Viscosity and pack sizes available:
CARELUBE HES 46 - 20L, 208L, 1000L IBC & Bulk delivery

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Castrol Hyspin HL-XP 32 - EP Hydraulic Oil - 6008

Castrol Hyspin HL-XP 32 - EP Hydraulic Oil - 6008

 

Extreme Pressure/Antiwear hydraulic oil.
Gear oil for hydrodynamic drives with integrated reduction gears, hydraulic fluid transducers. Approved by Deutshe Bahn, MTU and VIOTH turbo, FZG A/8, 3/90>12.

 

DESCRIPTION
Castrol HyspinTM HL-XP 32 has been developed specifically for hydrokinetic transmission units with integral reduction gears.

 

APPLICATION
Hyspin HL-XP 32 is formulated for hydrokinetic transmissions used mainly in railway locomotives. Other applications include trucks and heavy off-highway equipment incorporating this type of transmission unit. The oil is also suitable for conventional industrial gearboxes where a low viscosity oil is suitable.
This oil provides higher load carrying performance compared to conventional antiwear hydraulic fluids, together with excellent oxidation resistance, anti-corrosion and minimal foaming.
Hyspin HL-XP 32 is fully compatible with nitrile, silicone and fluropolymer seal materials.

Hyspin HL-XP 32 meets the requirements of:
Voith Turbo
Deutsche Bahn

 

ADVANTAGES

  • Superior extreme pressure and load carrying properties reduces wear and downtime from unscheduled maintenance.
  • Excellent protection against corrosion results in less maintenance.
  • Rapid air release and low foaming tendency prevents foaming and gear damage.
  • Superior thermal stability means less risk of deposits in gearbox.

 

ISO Viscosity and pack sizes available:
HYSPIN HL-XP 32 - 20L, 1000L IBC & Bulk delivery

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Castrol Castrol Anvol WG 46 - Fire Resistant Hydraulic Fluid - 6030

Castrol Anvol WG 46 - Fire Resistant Hydraulic Fluid - 6030

 

FM Approved fire-resistant hydraulic oil.
May be used in vane, gear or piston pumps with pressures up to 3000psi.
See full PDS for seal, metal and filter compatibility.

 

DESCRIPTION
Castrol Anvol WG 46 is an HF-C type water-glycol fire resistant hydraulic fluid, fully meeting the requirements of the 7th Luxembourg Report. Castrol Anvol WG 46, being a true solution of glycol in water, is inherently stable, has a long storage life and does not suffer from the separation problems which sometimes arise with emulsion type fire resistant fluids.

 

ISO Viscosity and pack sizes available:

ANVOL WG 46 - 208L

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Castrol Anvol SWX 46 - Fire Resistant Hydraulic Fluid - 6058

Castrol Anvol SWX 46 - Fire Resistant Hydraulic Fluid - 6058

 

Factory Mutual approved Polyol Ester hydraulic oil.

High pressure systems up to 7500psi. Fire-resistant apps: hot strip mills, coil handling, pipe mills, and continuous casters.

 

DESCRIPTION
Castrol Anvol SWX 46 is a synthetic polyol ester type hydraulic fluid for use in applications that require a high degree of lubricity and fire resistance according to factory mutual catagory 1.
Formulated to work in high pressure hydraulic systems up to 7500 psi, Castrol Anvol SWX 46 provides geared pumps with protection against wear equivalent to that of mineral oils.
The fluids have naturally high viscosity index and are shear stable, a significant advantage in modern sensitive equipment. It is designed for superior system reliability through a reduction tendency to form a varnish or sludge in valves, pipes and reservoirs. It also provides greater resistance to water by offering high levels of corrosion protection and ease of water-oil separation.

 

ISO Viscosity and pack sizes available:
ANVOL SWX 46 - 208L, & 1000L IBC

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Castrol Hyspin Spindle Oil 10 - Spindle oil - 6026

Castrol Hyspin Spindle Oil 10 - Spindle oil - 6026

 

Castrol Hyspin™ Spindle Oil 10 is based upon highly refined mineral oil enhanced with rust and oxidation inhibitors and formulated to provide outstanding protection against rust and oxidation while demonstrating good lubricity. This type of oil is also referred to as "R and O" oil.

 

Application

Castrol Hyspin Spindle Oils are designed for use in all types of spindle bearings, including high-speed spindle bearings. The Hyspin Spindle Oil is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin Spindle Oil is classified as follows:
DIN 51502 classification – HL
ISO 6743/4 - Hydraulic Oils Type HL
ISO 6743/2 – Spindle Oils Type FC

Hyspin Spindle oil meets or exceeds the following industry specifications:
Cincinnati Lamb (formerly Milacron) P-62 (FC-10) - Spindle Oil 10

 

Advantages

  • Good thermal and oxidative stability leads to longer operating life, reduction in lubricant costs and minimises deposit formation giving a cleaner system.
  • Good protection of yellow metal and ferrous components helps maintain and prolong equipment life.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.
  • Controlled foaming to provide consistent lubrication under the high agitation conditions found in spindle bearings.

 

Pack sizes available: 20L & 208L

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Castrol Hyspin Spindle Oil ZZ 2 - Spindle Oil - 6029

Castrol Hyspin Spindle Oil ZZ 2 - Spindle Oil - 6029

 

The Castrol Hyspin Spindle Oil ZZ range of oils is based on a carefully selected ashless (zinc free) additive system designed to meet and exceed the most exacting performance standards.
Castrol Hyspin Spindle Oil ZZ is suitable for all types of high speed spindle bearings (including textiles) and can be used in certain hydraulic systems.

ISO Viscosity and pack sizes available:
Castrol Hyspin Spindle Oil ZZ 2 - 208L

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