Kernow Oils - Lubricant Solutions

Hydraulic Oils

Castrol Hyspin HVI 46 - High viscosity index anti-wear hydraulic oils - 6036

Castrol Hyspin HVI 46 - High viscosity index anti-wear hydraulic oils - 6036

 

The Castrol Hyspin™ HVI range of high viscosity index (VI) oils is based on a carefully selected ashless (zinc free) additive system designed to meet and exceed the most exacting performance standards.


Application

Hyspin HVI oils are intended for severely stressed hydraulic systems requiring a high level of anti-wear performance and fine filtration. In addition, Hyspin HVI exhibits excellent corrosion protection as well as outstanding thermal and oxidative stability. Hyspin HVI has excellent hydrolytic stability and separates rapidly from water contamination. Hyspin HVI contains a shear stable additive system helps maintain the viscosity characteristics of the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables the product to be used in very cold environments. Applications include outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start up conditions and high temperature continuous running. Examples include off-highway and marine applications. Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with temperature. Examples include precision machine tools. The Hyspin HVI range is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin HVI is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV

Hyspin HVI grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Frank Mohn
Bosch Rexroth RE07075/RE90220


Advantages

  • High viscosity index and low pour point enables the product to be used over a wide temperature range, with good shear stability which means no excessive loss in viscosity due to mechanical shearing.
  • Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to unscheduled maintenance and savings from replacement part costs.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.
  • Excellent thermal and oxidative stability provides reliable performance and extended oil life in severe applications. Minimal deposit formation gives a cleaner system and reduced frequency of filter changes.
  • Excellent filterability characteristics (including in the presence of water) enables cost savings to be made due to increased filter life.

 

ISO Viscosity and pack sizes available:
HYSPIN HVI 15 - 20L & 208L
HYSPIN HVI 22 - 20L & 208L
HYSPIN HVI 32 - 20L & 208L
HYSPIN HVI 46 - 20L & 208L
HYSPIN HVI 68 - 20L & 208L
HYSPIN HVI 100 - 20L

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Castrol Hyspin HVI 22 - High viscosity index anti-wear hydraulic oils - 6037

Castrol Hyspin HVI 22 - High viscosity index anti-wear hydraulic oils - 6037

 

The Castrol Hyspin™ HVI range of high viscosity index (VI) oils is based on a carefully selected ashless (zinc free) additive system designed to meet and exceed the most exacting performance standards.


Application

Hyspin HVI oils are intended for severely stressed hydraulic systems requiring a high level of anti-wear performance and fine filtration. In addition, Hyspin HVI exhibits excellent corrosion protection as well as outstanding thermal and oxidative stability. Hyspin HVI has excellent hydrolytic stability and separates rapidly from water contamination. Hyspin HVI contains a shear stable additive system helps maintain the viscosity characteristics of the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables the product to be used in very cold environments. Applications include outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start up conditions and high temperature continuous running. Examples include off-highway and marine applications. Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with temperature. Examples include precision machine tools. The Hyspin HVI range is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin HVI is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV

Hyspin HVI grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Frank Mohn
Bosch Rexroth RE07075/RE90220


Advantages

  • High viscosity index and low pour point enables the product to be used over a wide temperature range, with good shear stability which means no excessive loss in viscosity due to mechanical shearing.
  • Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to unscheduled maintenance and savings from replacement part costs.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.
  • Excellent thermal and oxidative stability provides reliable performance and extended oil life in severe applications. Minimal deposit formation gives a cleaner system and reduced frequency of filter changes.
  • Excellent filterability characteristics (including in the presence of water) enables cost savings to be made due to increased filter life.

 

ISO Viscosity and pack sizes available:
HYSPIN HVI 15 - 20L & 208L
HYSPIN HVI 22 - 20L & 208L
HYSPIN HVI 32 - 20L & 208L
HYSPIN HVI 46 - 20L & 208L
HYSPIN HVI 68 - 20L & 208L
HYSPIN HVI 100 - 20L

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Castrol Hyspin HVI 32 - High viscosity index anti-wear hydraulic oils - 6038

Castrol Hyspin HVI 32 - High viscosity index anti-wear hydraulic oils - 6038

 

The Castrol Hyspin™ HVI range of high viscosity index (VI) oils is based on a carefully selected ashless (zinc free) additive system designed to meet and exceed the most exacting performance standards.


Application

Hyspin HVI oils are intended for severely stressed hydraulic systems requiring a high level of anti-wear performance and fine filtration. In addition, Hyspin HVI exhibits excellent corrosion protection as well as outstanding thermal and oxidative stability. Hyspin HVI has excellent hydrolytic stability and separates rapidly from water contamination. Hyspin HVI contains a shear stable additive system helps maintain the viscosity characteristics of the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables the product to be used in very cold environments. Applications include outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start up conditions and high temperature continuous running. Examples include off-highway and marine applications. Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with temperature. Examples include precision machine tools. The Hyspin HVI range is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin HVI is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV

Hyspin HVI grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Frank Mohn
Bosch Rexroth RE07075/RE90220


Advantages

  • High viscosity index and low pour point enables the product to be used over a wide temperature range, with good shear stability which means no excessive loss in viscosity due to mechanical shearing.
  • Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to unscheduled maintenance and savings from replacement part costs.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.
  • Excellent thermal and oxidative stability provides reliable performance and extended oil life in severe applications. Minimal deposit formation gives a cleaner system and reduced frequency of filter changes.
  • Excellent filterability characteristics (including in the presence of water) enables cost savings to be made due to increased filter life.

 

ISO Viscosity and pack sizes available:
HYSPIN HVI 15 - 20L & 208L
HYSPIN HVI 22 - 20L & 208L
HYSPIN HVI 32 - 20L & 208L
HYSPIN HVI 46 - 20L & 208L
HYSPIN HVI 68 - 20L & 208L
HYSPIN HVI 100 - 20L

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Castrol Hyspin HVI 68 - High viscosity index anti-wear hydraulic oils - 6039

Castrol Hyspin HVI 68 - High viscosity index anti-wear hydraulic oils - 6039

 

The Castrol Hyspin™ HVI range of high viscosity index (VI) oils is based on a carefully selected ashless (zinc free) additive system designed to meet and exceed the most exacting performance standards.


Application

Hyspin HVI oils are intended for severely stressed hydraulic systems requiring a high level of anti-wear performance and fine filtration. In addition, Hyspin HVI exhibits excellent corrosion protection as well as outstanding thermal and oxidative stability. Hyspin HVI has excellent hydrolytic stability and separates rapidly from water contamination. Hyspin HVI contains a shear stable additive system helps maintain the viscosity characteristics of the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables the product to be used in very cold environments. Applications include outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start up conditions and high temperature continuous running. Examples include off-highway and marine applications. Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with temperature. Examples include precision machine tools. The Hyspin HVI range is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin HVI is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV

Hyspin HVI grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Frank Mohn
Bosch Rexroth RE07075/RE90220


Advantages

  • High viscosity index and low pour point enables the product to be used over a wide temperature range, with good shear stability which means no excessive loss in viscosity due to mechanical shearing.
  • Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to unscheduled maintenance and savings from replacement part costs.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.
  • Excellent thermal and oxidative stability provides reliable performance and extended oil life in severe applications. Minimal deposit formation gives a cleaner system and reduced frequency of filter changes.
  • Excellent filterability characteristics (including in the presence of water) enables cost savings to be made due to increased filter life.

 

ISO Viscosity and pack sizes available:
HYSPIN HVI 15 - 20L & 208L
HYSPIN HVI 22 - 20L & 208L
HYSPIN HVI 32 - 20L & 208L
HYSPIN HVI 46 - 20L & 208L
HYSPIN HVI 68 - 20L & 208L
HYSPIN HVI 100 - 20L

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Castrol Hyspin HVI 100 - High viscosity index anti-wear hydraulic oils - 6040

Castrol Hyspin HVI 100 - High viscosity index anti-wear hydraulic oils - 6040

 

The Castrol Hyspin™ HVI range of high viscosity index (VI) oils is based on a carefully selected ashless (zinc free) additive system designed to meet and exceed the most exacting performance standards.


Application

Hyspin HVI oils are intended for severely stressed hydraulic systems requiring a high level of anti-wear performance and fine filtration. In addition, Hyspin HVI exhibits excellent corrosion protection as well as outstanding thermal and oxidative stability. Hyspin HVI has excellent hydrolytic stability and separates rapidly from water contamination. Hyspin HVI contains a shear stable additive system helps maintain the viscosity characteristics of the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables the product to be used in very cold environments. Applications include outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start up conditions and high temperature continuous running. Examples include off-highway and marine applications. Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with temperature. Examples include precision machine tools. The Hyspin HVI range is fully compatible with elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Hyspin HVI is classified as follows:
DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV

Hyspin HVI grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Frank Mohn
Bosch Rexroth RE07075/RE90220


Advantages

  • High viscosity index and low pour point enables the product to be used over a wide temperature range, with good shear stability which means no excessive loss in viscosity due to mechanical shearing.
  • Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to unscheduled maintenance and savings from replacement part costs.
  • Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and increased equipment reliability.
  • Excellent thermal and oxidative stability provides reliable performance and extended oil life in severe applications. Minimal deposit formation gives a cleaner system and reduced frequency of filter changes.
  • Excellent filterability characteristics (including in the presence of water) enables cost savings to be made due to increased filter life.

 

ISO Viscosity and pack sizes available:
HYSPIN HVI 15 - 20L & 208L
HYSPIN HVI 22 - 20L & 208L
HYSPIN HVI 32 - 20L & 208L
HYSPIN HVI 46 - 20L & 208L
HYSPIN HVI 68 - 20L & 208L
HYSPIN HVI 100 - 20L

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Castrol Anvol PE 46 HR - Fire resistant hydraulic fluid - 6045

Castrol Anvol PE 46 HR - Fire resistant hydraulic fluid - 6045

 

Castrol Anvol PE 46 HR is a phosphate ester based fire resistant hydraulic fluid (ISO Classification HFD 46R) intended for use in steam turbine governor and boiler control systems.

Available in 208L drums

 

Application

Anvol PE 46 HR was developed to eliminate service problems in high pressure systems resulting from spool valve erosion/corrosion – fluid leakage and loss of response - by possessing the properties known to minimise this effect, notably high resistivity, low chlorine content and a high level of fluid cleanliness. Anvol PE 46 HR is manufactured from 100% triaryl phosphate esters selected for their excellent hydrolytic stability and has exceptionally good anti-corrosion and anti-oxidation properties.

Anvol PE 46 HR exceeds the requirements of:
Alstom HTDG 690 149E
Alstom SBV PR 1001 B
Alstom (UK) TCS 970
General Electric GEK 46357
Siemens TLV 9012

 

 

User benefits include:

  • High flash point, fire point and auto-ignition temperature provide excellent fire resistance.
  • The tendency to cause spool valve erosion is closely related to the resistivity of phosphate ester fluids, with low values causing service problems. Resistivity is above 50M Ohm/m – sufficiently high to virtually eliminate valve corrosion/erosion by electro-kinetic effects.
  • Chlorine content – investigations into the causes of valve erosion show the chlorine content to be important. The chlorine content is at a nominal level of 50ppm in order to minimise the possibility of valve erosion.
  • High level of fluid cleanliness – minor amounts of particulate contamination can cause abrasive wear, filter blockage and valve sticking.

 

Compatibility:

Anvol PE 46 HR is compatible with all metals commonly found in electro-hydraulic control systems.
Where paint materials are used, they should be epoxy resin based.
In common with all phosphate ester fluids, special seals are required. The following materials are suitable: Viton, Silicone, Ethylene Propylene Rubber, Butyl Rubber, PTFE.

 

Additional Information:

Conversion precautions - It is essential that rigorous flushing should be carried out when converting systems from other fluids to phosphate esters. All scale should be removed, and filters, hoses, seals and internally painted surfaces should be checked for compatibility with the new fluid.

Service precautions - Periodic measurement of the fluid neutralisation number should be made during service as this provides a good guide to any product degradation which may occur. The level and rate of change of neutralisation value will be dependant upon the installation, conditions of operation, and whether in-line filtration of the fluid is carried out. In service it is necessary to maintain the high resistivity by Fullers Earth Filtration, otherwise fluid degradation and/or moisture contamination causes the value to fail.

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Castrol Carelube HES 15 - Biodegradable ester based hydraulic oil - 6047

Castrol Carelube HES 15 - Biodegradable ester based hydraulic oil - 6047

 

The Castrol Carelube™ HES hydraulic oil range are based on carefully selected synthetic esters, which are highly biodegradable and recommended for use in situations where leakage or spillage may present a risk of harm to the environment.

Available in 208L drums

 

Application

The Carelube HES range is used as a hydraulic oil for applications in environmentally sensitive areas such as; near or on waterways, and in the agriculture, forestry, mining and construction industries. The range may also be used for machine tool hydraulic systems where ester based soluble cutting fluids are being utilised and minimisation of impact of contamination is required. Carelube HES range is miscible with conventional mineral oil-based hydraulic fluids and products based on natural esters but, in order to maximise the performance benefits of these products - both physically and environmentally, either through draining or flushing to minimise residues of other lubricants is recommended. This range is fully compatible with the elastomer materials commonly used for static and dynamic seals, such as nitrile, silicone and fluorinated (e.g. Viton) polymers.

Carelube HES is classified as follows: ISO 6743/4 - Hydraulic Oils Type HEES
Carelube HES grades meet the requirements (for appropriate viscosity grade) of: ISO DIS 15380 VDMA 24568 Komatsu G3/G4

 

Advantages

  • Inherently biodegradable so ideally suited for minimising the impact to the environment should leakage occur (note: local legislation/regulations regarding the clean up of oil leakage/spills should always be followed).
  • Environmentally friendly with low aquatic toxicity – rated WGK 1.
  • Very high viscosity index gives reliable operation and consistent response across wide temperature ranges.
  • Maximum component protection at cold start-up and at elevated temperatures.
  • Excellent anti-wear performance and lubricity maximises component life and ensures system reliability.
  • Seal, diaphragm and hose material compatibility similar to that of mineral oil, allowing easy changeover without component modification.

 

Additional Information

The Carelube HES range is miscible and compatible with nearly all mineral oil and ester type hydraulic fluids. To convert a system using these types of oils, simply drain and recharge with correct Carelube HES viscosity grade. Biodegradability CEC-L-33-A-93 > 95 % Biodegradability OECD 301B > 69 %

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Castrol Anvol PE 46 XC - Fire resistant hydraulic oil - 6048

Castrol Anvol PE 46 XC - Fire resistant hydraulic oil - 6048

 

Anvol PE 46 XC is a high performance fire resistant hydraulic fluid which is primarily intended for use in steam turbine governor and boiler control systems. It is based on triaryl phosphate esters selected for their excellent hydrolytic stability and contains carefully selected corrosion and oxidation inhibitors. It has excellent hydraulic performance and provides good fire risk protection.

Available in 205L drums

 

Application

Anvol PE 46 XC is suitable for use in hydraulic systems where, in the event of leakage or pipe fracture, there is risk of fire and where water containing fluids are unsuitable due to temperature limitations or other reasons. It is specifically designed for use in the electro-hydraulic governor control systems of steam turbines, including systems using fine tolerance servo valves. Anvol PE 46 XC was developed to eliminate service problems in high pressure systems resulting from spool valve erosion/corrosion - fluid leakage and loss of response - by possessing the properties known to minimise this effect, notably high resistivity, low chlorine content and a high level of fluid cleanliness. Physical properties such as foaming, air release and demulsibility are also carefully controlled within turbine manufacturers’ specified limits.

Anvol PE 46 XC meets the requirements of:
BS EN ISO 12922:2002 Class HFDR
BS EN 61221:2004 (IEC 61221:2004) Category ISO-L-TCD
Factory Mutual Group 1.
General Electric GEK 46357.
Siemens TLV 9012.
Alstom HTGD 690 149E.
Alstom SBV PR 1001 B.
Alstom (UK) TCS 970.
Ansaldo 602W917, TGM 1911.

 

Advantages

  • Offers good fire risk protection in systems where fire resistance is vital and where water containing fluids are unsuitable due to temperature limitations or the need to maintain a high hydraulic system pressure.
  • High flash point, fire point and auto-ignition temperature provides excellent fire resistance.
  • High resistivity eliminates spool valve corrosion/erosion due to electrokinetic effects.
  • Low chlorine level minimises valve erosion.
  • High level of fluid cleanliness - minor amounts of particulate contamination can cause abrasive wear, filter blockage and valve sticking.
  • Long record of trouble free service in highly demanding hydraulic control systems on turbines.

 

Compatibility:

Anvol PE 46 XC is compatible with all metals commonly found in electro-hydraulic control systems. Aluminium components should be hard anodized and the use of copper and copper alloy components kept to a minimum. In common with all phosphate ester fluids, special seals are required and the following materials are suitable: Fluropolymers (Viton), Butyl Rubber, PTFE, Ethylene Propylene Rubber – under certain operating conditions. Where paint materials are used, they should be epoxy resin based.

 

Additional Information:

Service precautions - Periodic measurement of the fluid neutralisation number should be made during service as this provides a good guide to any product degradation which may occur. The level and rate of change of neutralisation value will be dependant upon the installation, conditions of operation, and whether in-line filtration of the fluid is carried out.
Conversion precautions - It is essential that rigorous flushing should be carried out when converting systems from other fluids to phosphate esters. All scale should be removed, and filters, hoses, seals and internally painted surfaces should be checked for compatibility with the new fluid.

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Castrol Anvol SWX 46 - Fire Resistant Hydraulic Fluid - 6058

Castrol Anvol SWX 46 - Fire Resistant Hydraulic Fluid - 6058

 

Factory Mutual approved Polyol Ester hydraulic oil.

High pressure systems up to 7500psi. Fire-resistant apps: hot strip mills, coil handling, pipe mills, and continuous casters.

 

DESCRIPTION
Castrol Anvol SWX 46 is a synthetic polyol ester type hydraulic fluid for use in applications that require a high degree of lubricity and fire resistance according to factory mutual catagory 1.
Formulated to work in high pressure hydraulic systems up to 7500 psi, Castrol Anvol SWX 46 provides geared pumps with protection against wear equivalent to that of mineral oils.
The fluids have naturally high viscosity index and are shear stable, a significant advantage in modern sensitive equipment. It is designed for superior system reliability through a reduction tendency to form a varnish or sludge in valves, pipes and reservoirs. It also provides greater resistance to water by offering high levels of corrosion protection and ease of water-oil separation.

 

ISO Viscosity and pack sizes available:
ANVOL SWX 46 - 208L, & 1000L IBC

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Castrol Brayco Micronic 881 - Low Temperature Hydraulic Fluid - 6077

Castrol Brayco Micronic 881 - Low Temperature Hydraulic Fluid - 6077

 

Castrol Brayco® Micronic 881 is a fire resistant, synthetic hydrocarbon base, low temperature ISO viscosity Grade 7, red-colored hydraulic fluid for aircraft, missile, ordnance, and industrial use. It is specifically designed for low temperature applications where low temperature stability is particularly important. This product also provides controlled rubber swell for long seal life, low foaming properties, excellent anti-wear, corrosion protection, and oxidation stability.

 

Application

Castrol Brayco Micronic 881 is designed as a low temperature fire resistant hydraulic fluid for aircraft and missile use, but has use in many industrial applications as well.

 

Additional Information:

Temperature Range: -54ºC TO 135ºC (-65ºF TO 275ºF)
Specification: Castrol Brayco® Micronic 881 is qualified to MIL-PRF-87257B.

 

Pack sizes available - 5 US Gallons, 55 US Gallons

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