Problem Solving & Bespoke Lubricant Solutions
At Kernow Oils, we go beyond simply supplying lubricants — we solve lubrication problems. Our Problem Solving & Bespoke Lubricant Solutions service identifies root causes of inefficiency, wear, contamination, and downtime. Whether you operate heavy machinery, food-grade systems, or precision engineering equipment, we’ll deliver a tailored solution to match your performance and compliance needs across Cornwall and the South West.
Why bespoke lubricant solutions matter
Each industrial process operates under unique loads, speeds, and environmental conditions. Using a one-size-fits-all lubricant often leads to unnecessary failures and high costs.
- Premature wear and failure: caused by inadequate viscosity or wrong formulation.
- Contamination and oxidation: accelerate fluid degradation and machine corrosion.
- Energy loss: due to friction and overheating from poor lubrication control.
- Excessive maintenance: shorter change intervals, cleaning, and unplanned downtime.
- Compliance risks: non-compliance with OEM or food-grade requirements.
Custom-engineered lubricants can significantly extend service life, improve energy efficiency, and reduce total operating costs.
Our Approach
Our approach to problem solving lubrication challenges
- Site survey & assessment: Understanding conditions, loads, and operating environments.
- Root-cause analysis: Using oil sampling, wear metal analysis, and inspection reports.
- Formulation & selection: Recommending or blending lubricants that meet exact technical needs.
- Field trials & optimisation: Monitoring performance under real-world conditions.
- Ongoing monitoring & support: Continuous tracking via FluidCare and CoolantCare.
Bespoke Lubricants Process
Common lubrication problems we solve
| Challenge | Solution Example |
|---|---|
| Gearbox overheating | High-performance synthetic gear oil with superior thermal stability |
| Water ingress in hydraulics | Hydraulic fluid with advanced demulsifiers and desiccant breathers |
| Food-safe contamination | NSF H1-approved lubricants & application control systems |
| Bearing failure | High-load, high-temperature synthetic grease formulation |
| Excessive oil change frequency | Condition monitoring and extended-life formulations |
Case Study – AP Precision Machining Ltd
Issue: Spindle bearing failures and torque inconsistency due to lubricant breakdown.
Solution: Kernow Oils formulated a bespoke synthetic spindle oil with superior oxidation resistance and thermal control.
Result: Bearing life improved by 45%, downtime cut by 20 hours/month, and lubricant cost reduced by 18%.
“Kernow Oils’ bespoke solution eliminated our lubrication failures — the cost savings were immediate.” — Maintenance Manager, Precision Machining Ltd
Common Problem Solving & Bespoke Lubricants FAQs
Do you only supply lubricants, or can you create custom formulations?
We provide both — sourcing from premium suppliers and creating bespoke blends through our partner network to meet your exact needs.
How long does a lubricant assessment take?
Most site assessments and testing programmes are completed within 1–2 weeks, depending on plant complexity.
Can you meet OEM specifications?
Yes — we ensure full OEM compatibility and warranty compliance using manufacturer cross-references.
Do you offer environmentally friendly options?
We supply a range of biodegradable and low-toxicity lubricants that maintain industrial-grade performance.
Need expert help with a lubrication challenge?
Contact Kernow Oils today for an on-site assessment or consultation. We’ll identify root causes and develop a bespoke lubricant solution to improve reliability and reduce costs.
Book a Consultation or Site Audit
Tel: 01736 757002 · Email: info@kernow-oils.co.uk
Related:
Industrial Oils ·
Fluid Testing ·
Lubrication Problem Diagnosis (Blog)